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Chad Flame-Retardant Fiberglass Cable Tray Specifications

Chad Flame-Retardant Fiberglass Cable Tray Specifications

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Chad Flame-Retardant Fiberglass Cable Trays are constructed from corrosion-resistant FRP with flame-retardant resin systems, designed for heavy-duty industrial and commercial cable management applications.

Material and Resin System

Chad FRP cable trays use unsaturated polyester or vinyl ester resin systems that are flame-retardant and UV-stabilized for long-term durability in corrosive environments. The isophthalic polyester (FR-P) resin is commonly used for general applications, while vinyl ester (FR-VE) resin is preferred in highly corrosive conditions involving strong acids, alkalis, organic solvents, or halogenated compounds . The fiberglass content in pultruded sections is 55–60%, ensuring high mechanical strength, while molded parts have 30–40% glass content .

Structural Design

  • Side Members: Pultruded 'C' sections made of FRP
  • Rungs: Square hollow tubes, typically 25mm x 25mm, mechanically and adhesively bonded to side members
  • Tray Lengths: Standard lengths of 3000mm and 6000mm
  • Surface Veil: Synthetic veil applied to all structural shapes to enhance corrosion resistance

Flame Retardancy

  • Flame spread rating of Class 1 with a spread of 25 or less according to ASTM D 635
  • Oxygen index of 30% (ASTM D 2863)
  • UL 94 V-0 compliance for low flammability

Mechanical Properties

  • Tensile Strength: 30,000 PSI (ASTM D-638)
  • Flexural Strength: 30,000 PSI (ASTM D-790)
  • Impact Strength: 25 ft-lbs (Izod, ASTM D-256)
  • Designed to meet NEMA VE 2-2001 and IS 6746-1994 standards for low-pressure FRP cable trays

Accessories and Fittings

  • Pre-fabricated FRP or stainless steel splice plates (straight and adjustable)
  • Splice plates installed at 0.2–0.3 of the support span
  • Fasteners: SS 304 or SS 316, 6mm or 8mm diameter
  • Locking pins made of fiberglass reinforced thermoplastic with high-strength adhesive for assembly

Types and Applications

  • Ladder Type: Provides ventilation and heat dissipation, suitable for heavy-duty power distribution
  • Channel Type: Perforated bottom with integral side rails, often used in fire-proof, moisture-proof, and dust-proof applications
  • Optional covers (flat or peaked) for additional protection against dust, liquids, or snow accumulation

UV and Environmental Protection

  • All composite materials include UV inhibitors to prevent degradation from sunlight
  • Resistant to microbial growth, chemical exposure, and extreme weather conditions

Installation Guidelines

  • Rungs and side members are connected mechanically and adhesively
  • Cut ends are resin-coated to maintain corrosion resistance
  • Coupler plates pre-drilled for easy assembly
  • Installation follows NEMA FG 1 and IS 6746 standards for load and safety compliance Chad Flame-Retardant Fiberglass Cable Trays provide a durable, corrosion-resistant, and flame-retardant solution for industrial, commercial, and chemical environments, ensuring long-term cable protection and ease of maintenance.
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