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Can cable trays be welded and installed

Can cable trays be welded and installed

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Cable trays should generally not be welded during installation due to safety, material, and code compliance concerns.

Safety and Material Considerations

Welding cable trays on-site is not recommended because most cable trays are made from pre-fabricated steel, aluminum, or fiberglass-reinforced plastic (FRP), which are designed to be joined using mechanical fasteners such as bolts, clamps, or connectors . Welding can:

  • Compromise the structural integrity of the tray.
  • Damage protective coatings, leading to corrosion.
  • Pose a fire hazard if cables are already installed or nearby.
  • Affect the grounding and bonding of metallic trays, which are often used as the equipment grounding conductor (EGC), .

Code Compliance

The National Electrical Code (NEC) Article 392 governs cable tray installation in the U.S., specifying permitted materials, support spacing, and bonding requirements . NEC and most local codes do not allow welding of cable trays in the field as a standard practice. Instead, trays are joined using:

  • Mechanical splice plates or connectors.
  • Bolted or clamped joints.
  • Threaded rods and hangers for support . These methods ensure structural stability, electrical continuity, and safety without the risks associated with welding.

Alternative Joining Methods

For field adjustments or long runs:

  • Ladder trays and ventilated troughs can be connected using pre-manufactured fittings.
  • Aluminum trays should use non-corrosive fasteners to prevent galvanic corrosion .
  • FRP trays are joined with mechanical brackets or adhesive bonding, not welding.

Conclusion

While welding is technically possible on bare metal trays, it is unsafe, non-compliant with electrical codes, and can compromise grounding and corrosion protection. The recommended practice is to use mechanical connectors, clamps, and bolts for joining cable trays during installation, ensuring both safety and code compliance .

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