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Cable tray fixing spacing

Cable tray fixing spacing

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Cable tray fixing spacing depends on cable type, tray material, and orientation, with typical horizontal supports every 1.5–3 meters and vertical supports every 1–2 meters, including strain relief for long runs.

Horizontal and Vertical Runs

For horizontal cable tray runs, supports are generally spaced according to the tray manufacturer's recommendations, typically 1.5 to 3 meters apart, depending on the tray material, load, and cable type . For vertical runs, the spacing is usually shorter, around 1 to 2 meters, to prevent excessive stress on the cables and maintain stability . When a run changes from vertical to horizontal or vice versa, supports should be placed on either side of the bend, and the cable's minimum bending radius must be respected .

Strain Relief and Long Runs

For long vertical runs exceeding 32 meters, strain relief sections should be incorporated. This is typically done by offsetting the cable by at least 2 cable diameters for each strain relief section, ensuring that only one fixing is offset from the main vertical run . For extremely long vertical runs over 100 meters, additional measures such as short horizontal sections (at least 1 meter) are recommended to relieve tension and prevent cable damage .

Flexible Systems

In flexible support systems, such as J-hanger installations, the distance between supports must be calculated to achieve a set deflection or offset. An initial offset of around 2% is usually applied to prevent sagging and maintain cable integrity .

Additional Considerations

  • Ensure adequate spacing between trays for maintenance, inspection, and airflow to aid heat dissipation .
  • Supports should be strong enough to prevent sagging and maintain system stability, especially at bends and junctions .
  • Hanging rods for vertical runs should be at least 8 mm in diameter to provide sufficient stability .
  • Proper spacing reduces electromagnetic interference, prevents fire hazards, and allows for future expansion or rearrangement of cables . By following these guidelines, cable tray installations will maintain structural integrity, safety, and compliance with industry standards such as BS EN 61537 for cable tray systems .
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