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What are the thickness dimensions of the distribution box

What are the thickness dimensions of the distribution box

Page Content

The thickness of distribution boxes typically ranges from 1.2 mm to 2 mm for metal enclosures, with specific dimensions depending on the model and capacity.

Material Thickness

  • Metal Enclosures: Standard sheet thickness for metal distribution boxes is usually 1.2 mm to 2 mm, depending on the size and KVA rating of the box . For example, hinges on larger boxes are made from 2 mm thick stainless steel sheets .
  • Plastic Enclosures: Plastic or polymer-based distribution boxes may have wall thicknesses ranging from 1.0 mm to 1.5 mm, designed to meet mechanical protection standards such as IK10 .

Additional Dimensional Details

  • Overlap and Sealing: Doors and base collars typically overlap by 10 mm, with rubber gaskets inserted to prevent dust and water ingress .
  • Busbar and Dropper Thickness: For electrical components inside the box, busbars and droppers have cross-sectional thicknesses such as 50x8 mm for 63/100 KVA boxes and 50x15 mm for 160/315 KVA boxes .
  • Hinges: Hinges are generally 50 mm in length and made from 2 mm thick metal, ensuring durability and proper door alignment .

Summary

The overall wall thickness of a distribution box depends on the material and capacity:

  • Small to medium metal boxes: 1.2–1.5 mm
  • Large metal boxes (high KVA): 2 mm
  • Plastic boxes: 1.0–1.5 mm These thicknesses ensure structural integrity, protection against mechanical impact, and compliance with standards like IP33 and IK10 .
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